Hey Crawler, nice to see some other "well endowed" folks into the riding gear. I'm 6'1" and about 305 if I have a bowl of cornflakes and a grapefruit (no sugar on it) for breakfast, so we're pretty close.I've just finished doing an exhaustive search for some decent gear, bought an Aerostitch suit, the largest one they make + the side gussets, tried some RevIt gear, First Gear etc.
Here's what I found and I think you'll find it helpful.
Aerostitch - AWESOME quality suit IMO. However, sizes are not there. I could put it on and it fit well around me, but the distance from my crotch to my shoulders would not allow me to bend. Also, the thighs on the Aerostitch were very tight around my legs. When I called the company, they were not interested AT ALL in helping me find a solution SO, that's out. Which sucks actually because to me they make the best solution.
First Gear - I have a nice jacket I ride with all the time. It's a 4X and fits well, is relatively water resistant (ask the guys at the tech session last weekend!
) and has good features like armor, venting and pockets. It's a true 3 season jacket, with it being too warm for summer. They don't make pants to wear with the jacket however. (Why?)
So Here's what I use.
Cold weather all around use: First Gear Jacket + Joe Rocket Ballistic Pants,
Warm weather: Joe Rocket Phoenix Jacket and pants. I think you'll really like their prices as well.
Hope you and other larger folks find this helpfull.