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View Full Version : NEW! Polar Mesh Extreme Heat Gear


RonKMiller
Aug 17th, 2006, 11:51 am
Yep, we've been busy little bees this summer.... Introducing Polar Mesh Extreme Heat Gear. (PATENT PENDING)

I was not impressed with any of the current designs and decided it was time for a new approach. The patent pending was filed a few weeks ago and so here it is. Unfortunately it will NOT be available for purchase until after the first of the year since it is a seasonal item, and we'll be stocking inventory for spring 2007 delivery. Still deciding on a price point and it looks like it will come in just under $200.00.

Not only is this design easier to use and MUCH more comfortable to wear, due to the reticulated, banded mesh it provides colder air as well. We've achieved a 40F depression in temperature as opposed to a maximum of 20F in current designs. (we've extensively tested them all - and they ALL max out at -20F since they are all essentially the exact same design) You'll also never have a clammy, wet piece of fabric next to your skin, or slimy silicone oozing out due to over saturation. You can actually see through this mesh. One HUGE benefit of our design is that it works even when it is humid - due to the simple fact that you can manage the amount of water saturation "on the fly" down to zero - at that point the mesh literally wicks perspiration away from your skin.
During hot weather the user fills the reservoir with either potable water or potable water and ice cubes, or all ice. The user zips up the vest, then gently squeezes the bulb to start water flowing into the network of perforated tubing around the collar, shoulders and armholes. The perforations in the tubing allow water to slowly weep into and throughout the mesh fabric, providing a 2.5mm thick microclimate of cooled air. The user can adjust the desired amount of cooling water by squeezing the bulb harder and more frequently, or not at all. To obtain drinking water the user simply sucks on the Big Bite Valve and receives a supply of cool, potable water. If the user decided to take a long day hike, he could fill the vest in the morning with 100% pure ice and no water. During the cool morning hours there is little demand for water or cooling, but as the day progresses and temperatures rise the demand for both rises exponentially. Since the reservoir is insulated, the ice will melt slowly and provide a long lasting supply of ice water for cooling and drinking.

To dry the vest the user can continue to wear it without supplying water, or remove it and allow it to line dry, typically within half an hour. (Instead of the 3 to 4 days as with other designs) As an alternative the vest can be rapidly air dried by removing the reservoir and laying it on a sweater drying rack inside a conventional clothes dryer on an air only setting for a period of 5 minutes.

With 3 litres of ice water available for cooling and/or drinking, the Polar Mesh Extreme Heat Gear vest is just in time for global warming. Put it on your wish list as a must have for next summer's riding season! :D

http://s31.photobucket.com/albums/c393/RonKMiller/Vest/

CaptRich
Aug 17th, 2006, 12:00 pm
Am duly impressed with your new items.Both will be on my Christmas list,if I stay with the LT.Still having trouble getting comfy on the 05,knees & hips.Deeply troubled that you won't make CCR.Was looking forward to trying out one of your seats.Right now I use a jumbo foam pad in a sheepskin on top of an airhawk pad:close but not quite,gets the legs stretched out bout right,but not that comfy after a couple hours.

RonKMiller
Aug 17th, 2006, 12:08 pm
Am duly impressed with your new items.Both will be on my Christmas list,if I stay with the LT.Still having trouble getting comfy on the 05,knees & hips.Deeply troubled that you won't make CCR.Was looking forward to trying out one of your seats.Right now I use a jumbo foam pad in a sheepskin on top of an airhawk pad:close but not quite,gets the legs stretched out bout right,but not that comfy after a couple hours.

Thanks Captain!

CCR was on the radar, but we've just got too many irons in the fire (obviously...) and a crazy fall production schedule for seats - and I really need to be here to make sure they get delivered on time. I'm sure you'll be able to find some of our seats in the parking lot - keep in mind that they are all designed and built for specific weight ranges - so the one you sit on may not be "just right" for you for long term comfort - but you'll at least get a handle on how they feel and look.;)

zaphod
Aug 17th, 2006, 4:01 pm
Looks good but I have a couple of concerns/comments.
To work properly the vest has to fit just right, I am surprised that you chose a zipper closure rather than Velcro, or some other method of fine tuning the fit.
I have used Camelback packs and when full they can add a good bit of bulk on your back. I would guess that a full Camelback would make wearing my mesh jacket at least difficult if not impossible.
Could the vest be fitted to an already tank mounted bladder? Maybe quick connects on the hoses?

RonKMiller
Aug 17th, 2006, 8:45 pm
Looks good but I have a couple of concerns/comments.
To work properly the vest has to fit just right, I am surprised that you chose a zipper closure rather than Velcro, or some other method of fine tuning the fit.
I have used Camelback packs and when full they can add a good bit of bulk on your back. I would guess that a full Camelback would make wearing my mesh jacket at least difficult if not impossible.
Could the vest be fitted to an already tank mounted bladder? Maybe quick connects on the hoses?

Velcro is great stuff - but it has a very limited life when contaminated, which is bound to happen rapidly in a relatively dirty outdoor environment. The other big problem with Velcro is that it does not "stick" when wet! Quality black plastic zippers are good, but they just don't have the life expectancy of inherently non-corrosive brass. We specify a YKK brand brass zipper - the best on the market. No Chinese imitation junk here - this is serious military specification stuff, and one of our biggest markets is GSA certified.

The final production models have two very small adjustment straps on the sides so that it can be snugged up "just right". No elastic panels like other designs since they fail rapidly - not really worthy of quality design. Those elastic panels also take away a good percentage of the available square inches dedicated to cooling. In addition we have 8 sizes ranging from petite (100 lbs) to extra, extra large (300 lbs).

You are absolutely right about requiring close contact - one of the most amazing characteristics of the polyester mesh we use is that it stretches in all directions - allowing a very comfortable fit during athletic activities. It never binds and moves freely with your chest when you breathe - even during heavy exertion. I've worn it on my bicycle when climbing passes here in Colorado - and that is some MAJOR heavy breathing!

The bladder is very flat when full, and fits well into the curvature and vertical depression of your spine. I've worn my BMW Venting Machine jacket with it all summer and it does not present a fit problem. If your mesh jacket fits really tight - like one would wear racing leathers - you may run into an issue. Side view (kind of) of a very early prototype attached with a full load (3 litres) of water in the bladder.

You could certainly modify this design easily by splicing a common nylon "T" and providing a separate water supply. This is mentioned in the "embodiment" section of our detailed design - a bit overkill for general publication but noted. This option is vitally critical to providing maximum continual cooling during periods of time exceeding several hours - especially usefully for heat stroke and burn victims being transported from remote locations en route to an ER - and Iron Butt riders!;)

Texas42
Aug 17th, 2006, 9:09 pm
This sounds like a really cool(sic) product, I couldn't resist. After this summer in Texas, it feels worse than 1980, I was much younger then, I need one of these.

RonKMiller
Aug 17th, 2006, 9:21 pm
This sounds like a really cool(sic) product, I couldn't resist. After this summer in Texas, it feels worse than 1980, I was much younger then, I need one of these.

Gift Certificates will be available for Christmas, just in case "anyone" is curious what you really NEED this year. ;) :D